USA Industries, Inc - TUBE ROLLING SYSTEMS - PNEUMATIC ROLL MOTORS, Boiler Tube Plugs

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TUBE ROLLING SYSTEMS

PNEUMATIC ROLL MOTORS
Model 720 Series	Model 850 Push/Pull Series

FEATURES: Torque controlled expansion. Available in the following sizes:	FEATURES: Torque controlled expansion. Available in the following sizes:
• 2,500 RPM - Torque 2 to 20 in-lbs - 1/4" Sq Drive Recommended Tube Size - 1/4" • 1,850 RPM - Torque 2 to 27 in-lbs - 1/4" Sq Drive Recommended Tube Size -3/8" • 550 RPM - Torque 2 to 75 in-lbs - 3/8" Sq Drive Recommended Tube Size - 1/2"	• 1,250 RPM - Torque 9.6 to 126 in-lbs - 3/8" Sq Drive Recommended Tube Size - 3/4" • 600 RPM - Torque 14.4 to 230 in-lbs - 3/8" Sq Drive Recommended Tube Size - 1"

Model 1050 Series

Model 1550 Push/Pull Series

FEATURES:

Torque controlled expansion.

Available in the following sizes:

• 400 RPM - Torque 3.3 to 26.4 ft-lbs - 1/2" Sq Drive

Recommended Tube Size - 1 1/4"

FEATURES:

Torque controlled expansion.

Available in the following sizes:

• 900 RPM - Torque 4.7 to 30.7 ft-lbs - 1/2" Sq Drive

Recommended Tube Size - 1 1/2"

• 250 RPM - Torque 14.3 to 109.9 ft-lbs - 1/2" Sq Drive

Recommended Tube Size - 2 1/2"

Right Angle Drive Roll Motor

FEATURES:

Designed for expanding boiler tubes in steam,

mud drums, fire tube & related equipment.

• 190 RPM - Torque 70 to 140 ft-lbs - 5/8" Sq Drive, Recommended Tube Size - 2 1/2"

• 90 RPM - Torque 150 to 305 ft-lbs - 3/4" Sq Drive, Recommended Tube Size - 4"

Electric Roll Motors and Controls

All of our Electric Drive controllers are “Wattage” based to provide “Consistently Repeatable Expansions”. Wattage based controllers monitor the total effective power of your source (Voltage & Current) eliminating the inconsistencies of the “Current” based controllers of the past.

PR2000 DIGITAL TORQUE CONTROLLER WITH INTEGRAL PRINTER AND REMOTE CONTROL

FEATURES:

• Automated Expansion Cycles:

- Start Expansion Cycle.

- Expansion set point reached, 1 second or less pause

- Motor reverses to back out expander for user defined time

- User defined pause to allow Expander to be placed into next tube

- The cycle Automatically starts over

- Manual Overrides allow for Operator control of each cycle

• Record & Printout capabilities are available for up to 2,000 expansions, providing total documentation of each one

• Statistical print outs of under/over expanded tubes with specific tube numbers makes quality control of expanded tubes easier and faster

• When connecting a drive, controller automatically recognizes the drive model and sets the maximum trip wattage

• Many more features and benefits

Program Memory (EPROM):
Data Storage Memory (E2PROM):
Real Power Measurement up to:
Voltage, current sampling rate:
No. of values that can be stored:
Printer:

Built in
1K
2KW
50 times/sec.
950
Built In/External

TCW 2000 SERIES

FEATURES

• Automated Expansion Cycles:

- Start Expansion Cycle

- Expansion set point reached, 1 second or less pause

- Motor reverses to back out expander for user defined time

- User defined pause to allow Expander to be placed into next tube

- The cycle automatically starts over

- Manual Overrides allow for Operator control of each cycle

• When connecting a drive, controller automatically recognizes the drive model and sets the maximum trip wattage

• Superior SCR technology (Silicon Controlled Rectifier) has been incorporated for the drive controller. SCRS have much better voltage, current & dv/dt ratings than systems used in the past which leads to much greater reliability

• Over 1000 TCW Torque Controllers in active use worldwide

• Many more features and benefits

ELECTRIC CONTROL MOTORS FOR USE WITH PR-2000 or TCW CONTROLLERS

All our Electric Drive Roll Motors are built by “Milwaukee” to provide

maximum life and double insulated for safety.

Model MPB-0

Model MPB-1

Model MPB-2

Model MPB-3

HYDRAULIC TUBE ROLLING SYSTEMS POWERPACK

HEP-300, 500 or 1000

FEATURES:

• Guaranteed to be the most reliable and quickest tube expansion system available

• Greatly Superior to any Pneumatic or Electric Tube Rollers

• Uses any make or model Tube Expanders

• Virtually silent during use

• Available in 3 different pump model configurations with 4 separate roll motors

• Automated Expansion Cycles:

- Start Expansion Cycle

- Motor set point reached, 1 second or less pause

- User defined pause to allow Expander to be placed into next tube

- The cycle automatically starts over

- Manual overrides allow for Operator control of each cycle

Hydraulic Drive Units

FEATURES:

• Safe, smooth, virtually silent operation. Best suited for boiler tube expansion inside drums or Shop Production Environments.

Note: For Shop Production use with our Trolley and Accessories.

TUBE ROLLING EQUIPMENT ACCESSORIES

FEATURES:

Used with either the Electric or the Hydraulic Roll Motor Control systems and drive units. Designed to reduce Operator fatigue and especially suited for shop environments.

SPRING BALANCER

FEATURES:

Used to suspend the Drive Units to relieve the operator from their weight. Four models available cover all combinations of Drive Units and accessories.

TELESCOPIC SHAFTS

FEATURES:

Used with Trolley Assembly to free the operator from handling the drive units. The sturdy construction absorbs all torque during tube expansion.

QUICK CHANGE CHUCKS AND ADAPTORS

FEATURES:

For use directly with Rolling Motors - Electric, Hydraulic and Pneumatic or for use with Telescopic Shafts. Any combination possible for use with any manufacturers’ equipment.

QUICK CHANGE CHUCK

Specify Square Size (to couple to expander mandrel square)

ADAPTOR

Specify Square Size (to couple to expander mandrel square)

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