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Heat Exchanger Tube Plugs

Metal Tapered Tube Plugs

A simple, one-piece tapered plug that seals a leaking tube in seconds with no special tools. Stocked in carbon steel, stainless, and brass in sizes TP-1 through TP-28, and made to order in any metal and any size.

TP-1–28Stocked Sizes
5,000+Plugs per Day
24 HrIn-Stock Shipping
20+Materials
Metal tapered tube plugs in carbon steel, stainless steel, and brass Metal Tapered Tube Plugs
Metal tapered tube plug dimensions A, B, and L A, B & L Dimensions
Metal tapered tube plug driven into a tube with a mallet Hammer Installed

Get a Quote or Order

Call (800) 456-8721 or send us these details and we'll respond the same business day.

  • TP part number for your tube size (see the sizing chart)
  • Material (carbon steel, 316 stainless, brass, Inconel, etc.)
  • For custom plugs, the A, B, and L dimensions
  • Quantity needed
  • Date needed
Snap It engineered tube plugs animated banner See Snap It® Engineered Tube Plugs ›
Technical Data Sheet
Metal Tapered Tube Plugs
DS-TP-MT-001 Rev. Current
SpecificationDetails
DesignOne-piece tapered plug
Stocked Part NumbersTP-1 through TP-28 (custom sizes available)
Stocked MaterialsA-105 Carbon Steel • 304/316 Stainless • Brass
Custom Materials20+ alloys, made to order (any material and coating on request)
Tube ODs1/4" through 4"
Tolerance+/- .005"
InstallationHammer driven (seal welding optional)
Pressure RatingNot rated (depends on installation)
Material OriginMilled in the USA
DeliveryIn-stock ships within 24 hours (same-day local in TX & LA)
StockedTP-1 to TP-28
Capacity5,000+ / Day
In Stock500,000+
Match the Metals
For best results, the tube plug and tube should be the same metal. Use the right plug size for your tube OD and gauge to seal without damaging the tubesheet.
Product Benefits

Why Metal Tapered Plugs

Low Cost & QuickOne-piece design, no special tools. Seals in seconds with minimal driving force and gets Fin-Fan® air coolers, boilers, and condensers back in service fast.
Any Metal, Any SizeStocked in carbon steel, stainless, and brass. Made to order in 20+ metals and any coating, to match your tube.
Ready to Ship500,000+ tube plugs in stock and capacity over 5,000 plugs a day, serving oil and gas, chemical, and power.
Sizing Chart

Metal Tapered Tube Plug Sizes

Metal Tapered Tube Plugs | Dimensions (in.) +/- .005
Part No.Tube OD (in.)Gauge (BWG)"A" Small End"B" Large End"L" Length
(in.)(in.)(in.)
Material Codes Replace the X in the part number with your material code when ordering.
(S) Stainless Steel(C) Carbon Steel(B) Brass(J) 70/30 CuNi (K) 90/10 CuNi(Y) Chrome/Moly(H) Hastelloy(I) Inconel (N) Incoloy(M) Monel(N200) Nickel 200(T) Titanium(Z) Zirconium
Any material available on request. Only have the tube ID? Call us and we'll recommend a size.

FIN-FAN is a Registered Trademark of Hudson Products Corporation.

Installation

Puncture, Drive, Seal

1. PuncturePuncture the tube first so pressure can't build up behind the plug. The One-Rev Internal Tube Cutter does it in a single revolution.
2. DriveDrive the plug into the tube with a hammer until it seats.
3. Seal WeldOptional. Seal welding the plug in place is a common way to get a stronger seal.
Never Stand in Front of a PlugPlugs ejected under pressure can cause serious bodily injury. Never stand in front of any installed plug under pressure.
Need a Rated Plug?

Snap It® Engineered Tube Plugs

Tapered plugs aren't pressure rated because results depend on how they're installed. For a rated, repeatable seal with no welding, choose Snap It®. It installs hydraulically in under 60 seconds.

1,000PSID Snap It® Jr.
7,000PSID Snap It® Sr.
60Second Install
Common Questions

Metal Tapered Tube Plug FAQ

What does the "X" in the part number stand for?

It's a placeholder for the material. Replace it with your material code, such as S for stainless steel or C for carbon steel.

What if I need a size that isn't on the chart?

We make all of our plugs in-house and aren't limited by size. Send us the A, B, and L dimensions and we'll make it. We can produce more than 5,000 plugs a day.

What if I only have the inside diameter of my tube?

Call us with the ID and we'll recommend the right size.

What do I need to install these plugs?

Tapered plugs are installed with a hammer. Puncture the tube first with a tube cutter so pressure can't build up behind the plug over time.

Can I seal weld the plugs in place?

Yes. Seal welding is a common way to get a stronger seal.

Are your tapered plugs pressure rated?

No. Tapered plug installation is uncontrolled and inconsistent, so holding pressure depends on installation methods and best practices. For a rated plug, use Snap It® tube plugs.

What if the material I need isn't listed?

We make plugs in more than 20 materials and have likely worked with yours. We'll make custom plugs on request, 24/7/365.

Technical Documentation


Why USA Industries?

40+ years of manufacturing excellence and innovation

Fast Turnaround

Fastest Turnaround

Same-day shipping available on stock items. Custom orders in days, not weeks.

In-House Manufacturing

Manufactured In-House

U.S. produced steel, PMI verified, QC certified.

ISO Certified

ISO 9001:2015 Certified

Quality-driven manufacturing process ensures excellence.

Engineering-Innovation

Engineering Innovation

Precision-Engineered Industrial Solutions — Delivered Fast!

USA Materials

100% USA Materials

All raw materials sourced from American mills.

Our product specialists are available 24/7. Call Now.

(800) 456-8721
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