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Heat Exchanger Tube Plugs Boilers & Condensers

Seal leaking tubes and keep your unit running. We make and stock engineered Snap It® plugs, metal tapered plugs in carbon steel, stainless, and brass, and every common plug type, plus custom plugs in the exact material and size you need.

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Shop by Type

Find Your Tube Plug

Every type of heat exchanger tube plug, made and shipped direct from the manufacturer. Click a plug to see specs, sizes, and materials.

Selection Guide

Which Tube Plug Do I Need?

High pressure, no weldingSnap It® Sr., rated to 7,000 PSID for near end, high-pressure service.
Most applications, near or far endSnap It® Jr., rated to 1,000 PSID with a wide tube ID range per plug.
Traditional metal plugMetal tapered, two-piece, or threaded, in any metal and any size.
Rubber, low or high pressure1 & 2 seal rubber expansion plugs.
Low pressure, temporary, or testingRubber stoppers, cork, or phenolic, wood, and fiber.
Header box exchangersShoulder (header) plugs with EZ Torque® gaskets.
Corrosion protectionZinc anodes, including marine and pencil zinc.

Not sure? Call (800) 456-8721. Our specialists are available 24/7/365 to help you spec the right plug.

Why Plug a Tube?

Tube Plug Uses

Corrosion and wear eventually cause tube leaks. A tube plug seals off the bad tube so fluids can't cross between the tube and shell side, and the rest of the exchanger keeps working.

Tube LeaksIsolate a leaking tube and keep the exchanger running without an immediate shutdown.
Tube CleaningKeep cleaning solutions and debris out of selected tubes during maintenance.
Tube ReplacementIsolate a tube being replaced so the rest of the unit stays in service.
Pressure TestingIsolate specific tubes to check for leaks or verify exchanger integrity.
Temporary ShutdownTake a section out of service while the rest of the exchanger keeps operating.
See It in Action

Snap It® Engineered Tube Plugs

Our weld-free Snap It® plugs install hydraulically in under 60 seconds. No hot work permits, no sparks, and no damage to the tubesheet. Snap It® Jr. is rated to 1,000 PSID and Snap It® Sr. to 7,000 PSID.

Tube Plug Accessories

Puncture the Tube First

Always puncture the tube before installing any plug, so pressure can't build up behind it and loosen or blow out the plug. The One-Rev Internal Tube Cutter punctures a tube in a single revolution and works with the Snap It® system.

Never Stand in Front of a PlugPlugs ejected under pressure can cause serious bodily injury. Never stand in front of any installed plug under pressure.
One-Rev internal tube cutter One-Rev Internal Tube Cutter ›
Common Questions

Heat Exchanger Tube Plug FAQ

What is a heat exchanger tube plug?

A plug inserted into a leaking or damaged tube to seal it off, so fluids can't cross between the tube side and shell side. The rest of the exchanger keeps running.

Which tube plug is right for my exchanger?

It depends on pressure, temperature, tube material, and whether the plug is permanent or temporary. Use the selection guide above, or call (800) 456-8721 and we'll help you spec it.

Can you make custom tube plugs?

Yes. We custom make plugs to the exact material and size you need, in 20+ standard and exotic materials.

How fast can you ship?

Stocked items can ship the same day, and custom orders ship in days, not weeks. We're available 24/7/365 for emergencies.

Do you sell direct?

Yes. We manufacture in-house and sell direct to end users, contractors, and suppliers, so you get shorter lead times and competitive pricing.

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Why USA Industries?

40+ years of manufacturing excellence and innovation

Fast Turnaround

Fastest Turnaround

Same-day shipping available on stock items. Custom orders in days, not weeks.

In-House Manufacturing

Manufactured In-House

U.S. produced steel, PMI verified, QC certified.

ISO Certified

ISO 9001:2015 Certified

Quality-driven manufacturing process ensures excellence.

Engineering-Innovation

Engineering Innovation

Precision-Engineered Industrial Solutions — Delivered Fast!

USA Materials

100% USA Materials

All raw materials sourced from American mills.

Our product specialists are available 24/7. Call Now.

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