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Heat Exchanger Tube Plugs

Two-Piece Metal Tapered Plugs

A tapered pin drives into a parallel outer ring for an even 360° seal along the full length of the ring. You get a better seal than a one-piece plug, with less risk to expensive tube sheets. Every ring is turned to your tube's exact I.D.

3/8"‑2"Tube ODs
360°Full-Length Seal
±.005"Ring Tolerance
20+Metals
Two-piece metal tapered tube plugs, tapered pins and parallel rings Two-Piece Metal Tapered Plugs
Two-piece metal tapered tube plug CAD illustration of pin and ring Pin & Ring
Two-piece metal tapered tube plug installed in a heat exchanger tube Installed in the Tube

Get a Quote or Order

Call (800) 456-8721 or send us these details and we'll respond the same business day.

  • Tube OD (see the sizing chart)
  • Exact tube I.D. (required, we turn the ring to fit)
  • Pin and ring material, ideally matched to your tube
  • Quantity needed
  • Date needed
Snap It engineered tube plugs animated banner See Snap It® Engineered Tube Plugs ›
Technical Data Sheet
Two-Piece Metal Tapered Plugs
DS-TP-2P-001 Rev. Current
SpecificationDetails
DesignTapered pin (TP-#) • Parallel outer ring (TPR-#)
Seal360° expansion along the full length of the ring
Tube ODs3/8" through 2"
Pin SizesTP-1 through TP-14
Ring FitTurned to your exact tube I.D. (+/- .005")
Materials20+ metals (brass, carbon steel, 304/316/416 stainless, aluminum)
CoatingsCustom coatings on request
CustomizationRing and pin length on request
OrderingPin and ring ordered together (custom fit, non-returnable)
DeliveryIn-stock items ship within 24 hours
Capacity5,000+ / Day
In Stock500,000+
Tolerance+/- .005"
Exact I.D. Required
We turn down the outer ring to your tube's inside diameter for a precise fit. Use pin and ring materials that match, or are compatible with, the tube being plugged.
Product Benefits

Why Two-Piece Plugs

Longer SealThe ring expands evenly for a 360° seal along its full length, a longer contact point than one-piece designs.
Protects the Tube SheetA uniform seal over the whole ring means fewer failure points and less risk to Fin-Fan® units, boilers, and condensers.
Custom FitRings are turned to your exact tube I.D. Custom sizing prevents leaks and takes out the guesswork.
Ready to Ship500,000+ tube plugs in stock and capacity over 5,000 plugs a day.
Sizing Chart

Two-Piece Tube Plug Sizes

Two-Piece Metal Tapered Tube Plugs
Tube O.D. (in.)Tube I.D. Range (in.)Pin SizeRing Size
Order Both Parts Each plug is a tapered Pin (TP-#) and a matching Ring (TPR-#). Order them together for a complete assembly. Not sure which ring fits? Send us your tube I.D. and we'll size it.

FIN-FAN is a Registered Trademark of Hudson Products Corporation.

Installation

Easy & Quick to Install

  1. Puncture the tube. Vent leaking tubes first so pressure can't build up behind the plug. The One-Rev Internal Tube Cutter does it in a single revolution.
  2. Place the ring inside the boiler, condenser, or heat exchanger tube.
  3. Drive the tapered pin into the ring. The ring expands outward for a full 360° seal along its entire length.
Never Stand in Front of a PlugPressure trapped behind a plug can turn it into a dangerous projectile. Always puncture leaking tubes before plugging.
Custom Fit, Fast

Cut Delivery From Weeks to Days

Send your tube I.D. and see how fast we can deliver.

Want a Faster Install?

Snap It® Engineered Tube Plugs

For a pressure rated, repeatable seal with no hammering or welding, choose Snap It®. It installs hydraulically in under 60 seconds.

1,000PSID Snap It® Jr.
7,000PSID Snap It® Sr.
60Second Install
Common Questions

Two-Piece Tube Plug FAQ

Why do you need the exact tube I.D.?

We turn down the ring to fit your tube's inside diameter, so you get a better fit and a better seal.

Will these plugs damage my tube sheet?

The ring seals uniformly along its entire length, so two-piece plugs won't damage the tube sheet on a Fin-Fan® unit, heat exchanger, boiler, or condenser.

Do I need to vent the tube before installation?

Yes. Always puncture leaking tubes before installing a plug to prevent pressure buildup, which can turn the plug into a dangerous projectile.

What tolerance do you turn the ring to?

Our lathes hold +/- .005".

Can you customize the ring and pin length?

Yes. We'll customize any part of the plug to your needs.

Are these plugs returnable?

No. Because each plug is made to your exact I.D., we can't accept returns.

Technical Documentation


Why Choose USA Industries

From pipe blinds to heat exchanger tools, we deliver custom-engineered products with the fastest turnaround times in the industry.

Speed

Fastest Turnaround

Available 24/7 - 365 days a year with same-day shipping available on stock items. Custom orders in days, not weeks.

Savings

Direct Pricing

No middlemen markup. Buy direct from the manufacturer with 40+ years of industry excellence and save.

Engineering

Custom Engineering

Custom solutions designed to your exact specifications.

ISO Certified

ISO Certified Quality

A quality driven ISO 9001:2015 certified manufacturer ensures consistent excellence.

BBB A+ Rated

BBB A+ Rated

The highest grade awarded, signifying USAI operates with high integrity and a strong commitment to resolving customer issues.

Our product specialists are available 24/7. Call Now.

(800) 456-8721
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