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Heat Exchanger, Boiler & Condenser Tube Plugs

Snap It® JR
Engineered Plugs

Up to 1,000 PSID
Cut Your Delivery Time
FROM
WEEKS
TO DAYS!
See how fast we can deliver!
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Heat Exchanger Tube Plugs

Snap It Jr — Part Finder


Your Snap It Jr Product #

Accessories

Pull Rod Assembly
Channel Head Pull Rod
Brush Kit
Plug Positioner
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Jr Plug Specifications Details
Application Medium-pressure service
Pressure Rating Up to 1,000 PSID
Blowout Pressure > 18,000 PSID
ASTM Certified Materials Stainless Steel Carbon Steel Brass Inconel Monel Titanium and more
Material Origin Milled in the USA
Standards Compliance ASME PCC-2
Installation Method Hydraulic; complete Snap-It Tools kit available
Advantages & Operation Features
  • Delivers a safe, secure, and reliable seal every time
  • Protects surrounding tubes and the tube sheet through precisely controlled installation force
  • No welding required — eliminating tube sheet damage, as well as permit, inspection, and cleanup delays
  • Plugs through the tube without rear cover removal
  • Cost & Performance Benefits: Reduces labor costs by up to 80% compared to alternative installation methods
  • Testing & Quality Assurance: Every lot undergoes comprehensive testing to rigorous QA standards
  • ISO 9001:2015 certified manufacturing ensures consistent quality across every order
Availability
  • In-stock items ship within 24 hours
  • Same-day local delivery in Texas and Louisiana
Snap It JR Tube Plugs
To Order Call:
(800) 456-8721 Specify:
  • Tube I.D. or O.D. and BWG Wall Thickness
  • Material Type (ie., Carbon Steel, Stainless - 316, Brass, Inconel, etc.)
  • Maximum Temperature and Pressure
  • Type of Tube or Tube Sheet Joint (Rolled, Welded, etc.)
  • # of Brush Kits Required
  • If Required - Pull Rod, Channel Head Pull Rod or Plug Positioner
  • Quantity Needed
  • Necessary Delivery Date

Snap It Plugs must be installed exclusively within the rolled section of the tubesheet. If the tubes are not rolled into the tubesheet, contact USA Industries at 1-888-299-2155 for guidance before proceeding further. Before installation, eliminate any scale and pitting using USA Industries’ Snap It Brushes. Additionally, ensure that any weld droop is removed prior to plug installation.

Product Benefits
Snap It® Jr.

Increase Safety
  • Withstands blowout pressures over 18,000 PSID.
  • Eliminates welding, reducing the risk of igniting hazardous chemicals or fumes.
Save Time & Labor
  • Quick installation in just minutes.
  • Enables through-the-tube plugging — no rear head cover removal required.
  • No welding needed for high-pressure applications.
  • Strong seal up to 1,000 PSID using a hydraulic ram.
  • Reduces maintenance labor costs and unit downtime.
Cost-Effective
  • Higher initial cost offset by labor savings and reduced downtime.
  • Prevents damage to tube sheets and ligaments, minimizing costly maintenance.
  • Reduces reloading times in tubular reactors.
Versatile & Reliable
  • Fits multiple tube sizes and available in various materials.
  • Compatible with existing installation and removal systems.
  • Affordable tooling rental or purchase options.
  • Guaranteed leak-free helium seal to 1 × 10⁻⁹ cc/sec.
USA Industries Snap It® Engineered Tube Plugs vs. Standard Metal Tapered Tube Plugs Tubesheet Contact Illustration Photo
Product Overview
Snap It® Jr.

Snap It® Jr. Engineered Tube Plugs are designed for fast and easy installation — providing a secure, weld-free seal rated for up to 1,000 PSID for heat exchanger applications.

Installation
Engineered for fast, tool-minimal installation without welding — protecting tube sheet surfaces from damage during the plugging process.
Compliance
ASME PCC-2 compliant — meeting recognized standards for repair of pressure equipment and piping.
Pressure Rating
Rated for up to 1,000 PSID, delivering dependable performance across heat exchanger service conditions.
Applications
Designed specifically for heat exchangers requiring reliable tube isolation without full bundle replacement.
Direct from the Manufacturer
As the manufacturer, we produce and ship your tube plugs within days — while competitive distributors may take weeks. If your size isn't already in stock, we'll make it and ship it quickly.
USA Industries Snap It® Jr. Engineered Tube Plug Explainer Illustration illustrated by Mike Fuchsman
USA Industries B_W Snap It® Jr. Engineered Tube Plug Part Explanation Illustration Image drawn by Mike Fuchsman

What is ASME PCC-2?

Standard Overview
ASME PCC-2
American Society of Mechanical Engineers — Post Construction Committee 2

ASME PCC-2 provides guidelines and procedures for the repair of pressure equipment — including vessels, piping, and related components — after they have been constructed and put into service.

Purpose
Establishes recognized procedures for repairing in-service pressure equipment that has been damaged, degraded, or otherwise requires corrective action.
Scope
Covers design, fabrication, inspection, and testing of repairs — addressing both temporary and permanent repair methods depending on the situation.
Repair Types
Offers recommendations for both temporary and permanent repairs, providing flexibility based on operational urgency, equipment condition, and safety requirements.
Industries Where It Applies
Widely used wherever pressure equipment is prevalent.
Petrochemical Oil & Gas Power Generation Manufacturing
Copyright © 2022 by THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

Copyright © 2022 by THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

Snap It Jr — Plug Specs & Accessories

Snap It Jr — Plug Specs & Accessories
Plug Part # Tube ID Range Pin Length Brush Kit Plug Rod Assembly Channel Head Pull Rod
(in) (mm) (in) (mm)
"X" is a placeholder for your material type. Substitute "X" with the appropriate material code when ordering:
(S) Stainless Steel (C) Carbon Steel (B) Brass (J) 70/30 CuNi (K) 90/10 CuNi (Y) Chrome/Moly (H) Hastelloy (I) Inconel (N) Incoloy (M) Monel (N200) Nickel 200 (T) Titanium (Z) Zirconium
Any material available upon request!
Note — Tube preparation brushes are required for use with Snap It® Jr Plugs.
"*" — For brass, copper, or copper nickel tubes, add the suffix -LD to the brush kit part number.
"Z" — Channel head pull rod assemblies and extension assemblies are available in 2', 4', or 6' lengths.

FIN-FAN is a Registered Trademark of Hudson Products Corporation

Snap It® Plug Installation & Removal Instructional Videos


2 Assembly of USA Industries Snap It Kit Tools & Accessories

3 Piercing and Brushing the Tube Using USA Industries Snap It Kit Tools and Accessories

4 Installing USA Industries Exclusive Snap It® Jr. Tube Plug

5 Removing USA Industries Snap It® Tube Plug from the Heat Exchanger

6 USA Industries Snap It® Tube Plug Far End Plugging Procedures

Frequently Asked Questions

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