One-Rev Internal Tube Cutter
Puncture a tube in a 1/4 turn or cut it through in one revolution, by hand, with a standard wrench. For heat exchanger, boiler, and condenser tubes 1/2" to 2-1/2" in all gauges. Bits are Airetool interchangeable. See how it works ›
Get a Quote or Order
Order by part number, or send us these details and we'll respond the same business day.
- Complete cutter: OR-T-(Tube OD)-(Gauge), e.g. OR-T-0750-14
- Cutter bits: OR-C-BIT-(Tube OD), e.g. OR-C-BIT-.75
- Extended reach, if needed
- Quantity and date needed
| Specification | Details |
|---|---|
| Tube Sizes | 1/2" – 2-1/2" OD (all gauges) |
| Standard Reach | 10" (extended reaches on request) |
| Cutting Bits | High-grade hardened tool steel |
| Bit Compatibility | Directly interchangeable with Airetool bits |
| Operation | Hand operated with a wrench, pliers, or ratchet that fits the drive shank |
| Puncture | 1/4 turn after the bit contacts the tube wall |
| Full Cut | One full revolution |
| Tube Materials | Ferrous and copper (including non-ferrous light wall) |
| Applications | Heat exchanger • Boiler • Condenser |
Why Puncture Tubes Before Plugging?
When a leaking tube is plugged without being punctured, pressure can build up inside it and eject the plug, putting personnel, equipment, and the surrounding property at serious risk. An ejected plug can be fatal.
The One-Rev makes that step fast. Insert it, turn the drive shank, and the retractable bit punctures the tube in a quarter turn. Keep going for one full revolution to sever the tube completely, such as cutting one end of a ferrous or copper tube before removal.
How to Puncture or Cut a Tube
Set the Depth Stop
Measure the tubesheet thickness and add 1 to 2 inches. Tighten the depth stop at that mark so the bit can't contact the tubesheet.
Insert the One-Rev
With the bit retracted, slide the shaft into the tube until the depth stop seats firmly against the tubesheet.
Engage the Bit
Put a wrench on the drive shank and turn slowly clockwise until the bit extends and contacts the tube wall.
Pierce the Tube
Turn 1/4 turn more clockwise to puncture the tube wall.
To Sever the Tube Completely
Complete the Cut
Keep turning one full revolution clockwise to cut through the tube.
Retract the Bit
Turn the drive shank slightly counterclockwise to pull the bit back into the shaft.
Remove the Tool
Pull the shaft straight back out of the tube.
Snap It® Engineered Tube Plugs
Once the tube is punctured, plug it with Snap It®. Call us to quote Snap It® Engineered Tube Plugs for your next repair.
One-Rev Tube Cutter FAQ
Why should a tube be punctured before it's plugged?
Without a puncture, pressure can build up inside the plugged tube and eject the plug, putting personnel, equipment, and property at serious risk. Puncturing first prevents that.
What tube sizes does the One-Rev fit?
Tubes 1/2" through 2-1/2" in all gauges. Order the complete cutter by tube OD and gauge, for example OR-T-0750-14.
How far into the tube does it reach?
10" standard. Extended reaches are available on request.
Does it need a power tool?
No. It's hand operated with any properly sized wrench, pliers, or ratchet that fits the drive shank.
Are the cutting bits Airetool compatible?
Yes. One-Rev bits are hardened tool steel and directly interchangeable with Airetool bits. Order replacements by tube OD, for example OR-C-BIT-.75.
Can it cut the tube all the way through?
Yes. A 1/4 turn punctures the tube, and one full revolution severs it, such as cutting one end of a ferrous or copper tube before removal. To pull tubes and stubs, see our tube removal tools.
Why USA Industries?
40+ years of manufacturing excellence and innovation
Fastest Turnaround
Same-day shipping available on stock items. Custom orders in days, not weeks.
Manufactured In-House
U.S. produced steel, PMI verified, QC certified.
ISO 9001:2015 Certified
Quality-driven manufacturing process ensures excellence.
Engineering Innovation
Precision-Engineered Industrial Solutions — Delivered Fast!
100% USA Materials
All raw materials sourced from American mills.