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Emergency & Temporary Plugging

Non-Metal Plugs Phenolic | Micarta | Wood

Non-metal fiber tube plugs for emergency or temporary plugging of condensers, boilers, and Fin-Fan® heat exchangers. Tap them in with a rubber mallet and they expand on contact with water for a simple seal that won't damage your tube sheet.

TP‑1–28Stocked Sizes
3Materials
230°FMax Temp
24 HrIn-Stock Shipping
Non-metal phenolic, micarta, and wood fiber tube plugs Non-Metal Tube Plugs
Tapered tube plug dimensions A, B, and L A, B & L Dimensions

Get a Quote or Order

Call (800) 456-8721 or send us these details and we'll respond the same business day.

  • TP part number for your tube size (see the sizing chart)
  • Material: phenolic, micarta, or wood
  • For custom plugs, the A, B, and L dimensions
  • Quantity and date needed
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Technical Data Sheet
Non-Metal Tube Plug
DS-TP-NM-001 Rev. Current
SpecificationDetails
DesignOne-piece tapered plug from non-metal fiber rod
MaterialsPhenolic • Micarta • Wood fiber
Part NumbersTP-1 through TP-28 (custom sizes available)
Tube ODs1/4" through 4"
Tolerance+/- .005"
SealingExpands on contact with water
Max Temperature230°F (110°C)
PropertiesCorrosion resistant • Safe for tube sheet surfaces
InstallationTap in with a rubber mallet
DeliveryIn-stock items ship within 24 hours
StockedTP-1 to TP-28
In Stock500,000+
Capacity5,000+ / Day
Never Exceed 230°F
Wood, micarta, and phenolic fiber plugs should never be subjected to temperatures above 230°F (110°C).
Product Benefits

Why Non-Metal Plugs

Seals With WaterThe fiber expands on contact with water and conforms to the tube for an effective seal.
Tube Sheet SafeCorrosion-resistant fiber won't damage your tube sheet surfaces.
Fast InstallA tap of a rubber mallet, minimal manpower, and easy removal when the job is done.
Ready to Ship500,000+ plugs in stock, 5,000+ made per day, and custom sizes and materials on request.
Sizing Chart

Non-Metal Plug Sizes

Non-Metal Tube Plugs | Dimensions (in.) +/- .005
Part No.Tube OD (in.)Gauge (BWG)"A" Small End"B" Large End"L" Length
(in.)(in.)(in.)
Custom Sizes We make our plugs in-house in 20+ materials. Send us the A, B, and L dimensions for a custom plug. Only have the tube I.D.? Call us and we'll recommend a size.

Fin-Fan® is a registered trademark of Hudson Products Corporation.

Installation

Puncture, Tap, Seal

  1. Puncture the tube so pressure can't build up behind the plug. The One-Rev Internal Tube Cutter does it in a single revolution.
  2. Tap the plug in with a rubber mallet.
  3. Let water do the rest. The fiber expands on contact with water and seals against the tube.
Temperature CautionNever use wood, micarta, or phenolic fiber plugs above 230°F (110°C). Never stand in front of an installed plug under pressure.
One-Rev internal tube cutter Step 1: One-Rev Internal Tube Cutter ›
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1,000PSID Snap It® Jr.
7,000PSID Snap It® Sr.
60Second Install
500,000+ Plugs in Stock

Cut Delivery From Weeks to Days

In-stock non-metal plugs ship within 24 hours. Need shoulder plugs or EZ Torque® gaskets too? Add them to the same order.

Common Questions

Non-Metal Plug FAQ

What are non-metal tube plugs used for?

Emergency or temporary plugging of condensers, boilers, and Fin-Fan® heat exchangers.

How do fiber plugs seal?

The fiber expands on contact with water and conforms to the tube interior for an effective seal.

What's the maximum temperature?

Never subject wood, micarta, or phenolic fiber plugs to temperatures above 230°F (110°C).

Will they damage my tube sheet?

No. The non-metal fiber is corrosion resistant and safe for tube sheet surfaces.

Can you make custom sizes or materials?

Yes. We make our plugs in-house in more than 20 materials and can produce over 5,000 a day. Send us your A, B, and L dimensions.

Technical Documentation


Why Choose USA Industries

From pipe blinds to heat exchanger tools, we deliver custom-engineered products with the fastest turnaround times in the industry.

Speed

Fastest Turnaround

Available 24/7 - 365 days a year with same-day shipping available on stock items. Custom orders in days, not weeks.

Savings

Direct Pricing

No middlemen markup. Buy direct from the manufacturer with 40+ years of industry excellence and save.

Engineering

Custom Engineering

Custom solutions designed to your exact specifications.

ISO Certified

ISO Certified Quality

A quality driven ISO 9001:2015 certified manufacturer ensures consistent excellence.

BBB A+ Rated

BBB A+ Rated

The highest grade awarded, signifying USAI operates with high integrity and a strong commitment to resolving customer issues.

Our product specialists are available 24/7. Call Now.

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