TYPICAL APPLICATIONS:
- Large-diameter fabricated pipe spools
- EPC construction and modular fabrication yards
- Refining, petrochemical, LNG, and industrial piping
- Projects where hydrotesting is restricted
- Pneumatic testing and moisture-sensitive piping
For over 40 years, USA Industries has led isolation and testing innovation. Since its 2019 release, GripSafe has set the industry standard for isolation and test plugs, transforming safety and reliability across industrial applications. Building on that patented design, GripSafe XL is engineered specifically for the extreme demands of large bore piping.
Designed for 36" – 48" pipe ODs, GripSafe XL solves a critical challenge: at just 500 PSI, these systems generate 500,000 to over 900,000 pounds of force, levels that have traditionally required expensive, time-consuming end-cap welding. GripSafe XL eliminates that need, delivering safe, reliable testing under extreme forces without the weld.
DOWNLOAD GSXL LINE SHEET
GSXL vs. End-Cap Welding:
Time Savings
Labor Cost Reduction
Permitting & Safety
Material & Equipment Costs
Productivity Gains
Visual Illustration of Installation Time Savings
- Installation: Plugs install in minutes vs. hours-to-days for welding end caps
- Removal: Loosen seal expansion nuts and remove plug vs. cut and grind off welded caps, rebevel the pipe, then wait for inspection
- No cure time: Test immediately vs. waiting for welds to cool and be inspected
- 85-95% faster overall process from start to finish
DOWNLOAD CASE STUDY
GripSafe XL Key Features:
Advanced Engineering
Wedge System
Gripping Wedges
Tri-Ply Seals
Less Weight
GripSafe XL: Holds pressures up to pipes yield point.
- Revolutionary, Patented Technology – Redefining an Industry Standard Unchanged for Over 60 Years
- 21 Patents & 7 Trademarks – Protecting Innovation in U.S. and Global Markets
- 9 Years of R&D Excellence – Powered by 68 Years of Combined Engineering Expertise
- GripSafe XL: The Future Industry Standard – Eliminates Expensive, Time-Consuming End-Cap Welding for Large Bore Pipe
GripSafe ST: Intelligent Design for Maximum Hold & Performance
- Even Load Distribution – Ensures maximum surface contact and superior holding capacity
- Adapts to Any Pipe Shape – Effortlessly accommodates ovality and irregularities for a secure fit
- Self-Adjusting Wedges – Automatically conform to the pipe wall for a flawless grip
- Stronger Under Pressure – Increased pressure enhances grip strength for unmatched stability
- Damage Prevention – Eliminates harmful pressure points to protect pipe integrity
- Smart Auto-Grip Technology – Instant, hassle-free installation available in 2 of 3 models
- GripSafe XL: Precision-Engineered for Unrivaled Performance
Unmatched Grip & Durability with Exclusive Gritlock® Technology.
- Gritlock® Surface Coating – Our proprietary technology ensures an ultra-secure hold
- Thousands of Microscopic Contact Points – leaves virtually no surface damage while maintaining a secure grip
- Exceptionally Dense & Long-Lasting – Built to withstand the toughest conditions
- Proven Resilience – Survives thousands of full-cycle hydro tests with zero performance loss
- Universal Compatibility – Non-contaminating coating, engineered to work with all alloy piping varieties
- GripSafe XL: Advanced Grip Technology for Superior Performance
Multi-Durometer Seal Technology – Patented for Superior Performance
- Precision-Engineered Sealing – Multi-durometer design prevents seal deformation, eliminating mushrooming or collapsing at the edges.
- Patent-Protected Innovation – A breakthrough in durability and reliability, designed for long-lasting performance
- Enhanced Flexibility & Strength – Expands beyond standard seal types, ensuring a superior, adaptable grip
- GripSafe XL:Redefining Sealing Technology with Innovation
Lightweight. Ultra-Strong. Built for Perfomance.
- Aviation-Grade Aluminum – Superior strength without the excess weight
- Lighter Than Competing Models – Enhances handling, installation, and overall efficiency
- Durability Without Compromise – Engineered for maximum performance in the toughest conditions
- GripSafe XL: Strength Meets Innovation
Temperature Range
- -10° to 170°F - Continuous
- 200°F - Intermittent
Industry Compliance
- ASME B16.5, ASME B31.1, ASME B31.3
- Meets ASME PCC-2-2018 standards