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Heat Exchanger, Boiler & Condenser Tube Plugs

One & Two Seal
Expandable Rubber Plugs

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Product Overview
Expanding Tube Plugs
Low & High Pressure — Heat Exchangers, Boilers & Condensers

Ideal for temporarily or permanently plugging heat exchanger, boiler, or condenser tubes — expanding tube plugs withstand up to 100 PSI*, resist oil and gasoline, perform from -45°F to 300°F, and install with just a socket wrench. Reusable and long-lasting with proper care.

Pressure Rating
Rated to 100 PSI* with proper installation — neoprene construction rated to 150 PSI when installed correctly. *Dependent on surface roughness and plug size. Wire brushing to a clean surface gives best performance.
Temperature Range
Performs reliably from -45°F to 300°F — resistant to oil and gasoline in demanding service environments.
Installation
Easy installation with a standard socket wrench — no special tooling required. Reusable with proper maintenance. Optional safety lanyards available upon request.
Availability
In-stock items ship within 24 hours. Grade K-2247-CF, ASTM-BC 412 — 45±5 Durometer hardness.
Internal Seal vs. Flanged Seal Configurations
Flanged Seal: A flange on the outer side sits flush against the tubesheet — prevents inward movement in vacuum-generating units.

Internal Seal: Ideal when the plug must be placed at an exact location inside the tube — no external flange.

Both configurations are available in single- or double-seal options. For maximum sealing effectiveness, the double-seal expanding plug is recommended.
Important Installation Note
Always puncture the tube before installing any plug to ensure that pressure cannot build up inside the tube — preventing plugs from loosening or blowing out.
Product Selection Guide
EP Seal Part Number Chart
Select by tube I.D. and pressure rating to find your part number
For Tube I.D.'s Pressure Rating
120  |  150 120  |  150
(in.) (mm) Internal
Single Seal
Internal
Double Seal
Flanged
Single Seal
Flanged
Double Seal
1/2 – 5/812 – 16EP-IS-0.5EP-ID-0.5EP-FS-0.5EP-FD-0.5
5/8 – 3/416 – 19EP-IS-0.625EP-ID-0.625EP-FS-0.625EP-FD-0.625
3/4 – 7/819 – 22EP-IS-0.75EP-ID-0.75EP-FS-0.75EP-FD-0.75
7/8 – 122 – 25EP-IS-0.875EP-ID-0.875EP-FS-0.875EP-FD-0.875
1 – 1-1/825 – 29EP-IS-1.0EP-ID-1.0EP-FS-1.0EP-FD-1.0
1-1/8 – 1-1/429 – 32EP-IS-1.125EP-ID-1.125EP-FS-1.125EP-FD-1.125
1-1/4 – 1-3/832 – 35EP-IS-1.25EP-ID-1.25EP-FS-1.25EP-FD-1.25
1-3/8 – 1-1/235 – 38EP-IS-1.375EP-ID-1.375EP-FS-1.375EP-FD-1.375
1-1/2 – 1-5/838 – 41EP-IS-1.5EP-ID-1.5EP-FS-1.5EP-FD-1.5
1-5/8 – 1-3/441 – 45EP-IS-1.625EP-ID-1.625EP-FS-1.625EP-FD-1.625
1-3/4 – 1-7/845 – 48EP-IS-1.75EP-ID-1.75EP-FS-1.750EP-FD-1.75
1-7/8 – 248 – 51EP-IS-1.875EP-ID-1.875EP-FS-1.875EP-FD-1.875
2 – 2-1/851 – 54EP-IS-2.0EP-ID-2.0EP-FS-2.0EP-FD-2.0
2-1/8 – 2-1/454 – 57EP-IS-2.125EP-ID-2.125EP-FS-2.125EP-FD-2.125
2-1/4 – 2-3/857 – 60EP-IS-2.25EP-ID-2.25EP-FS-2.25EP-FD-2.25
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