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Heat Exchanger, Boiler & Condenser Tube Plugs
One & Two Seal
Expandable Rubber Plugs
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Product Overview
Expanding Tube Plugs
Low & High Pressure — Heat Exchangers, Boilers & Condensers
Ideal for temporarily or permanently plugging heat exchanger, boiler, or condenser tubes — expanding tube plugs withstand up to 100 PSI*, resist oil and gasoline, perform from -45°F to 300°F, and install with just a socket wrench. Reusable and long-lasting with proper care.
Pressure Rating
Rated to 100 PSI* with proper installation — neoprene construction rated to 150 PSI when installed correctly. *Dependent on surface roughness and plug size. Wire brushing to a clean surface gives best performance.
Temperature Range
Performs reliably from -45°F to 300°F — resistant to oil and gasoline in demanding service environments.
Installation
Easy installation with a standard socket wrench — no special tooling required. Reusable with proper maintenance. Optional safety lanyards available upon request.
Availability
In-stock items ship within 24 hours. Grade K-2247-CF, ASTM-BC 412 — 45±5 Durometer hardness.
Internal Seal vs. Flanged Seal Configurations
Flanged Seal: A flange on the outer side sits flush against the tubesheet — prevents inward movement in vacuum-generating units.
Internal Seal: Ideal when the plug must be placed at an exact location inside the tube — no external flange.
Both configurations are available in single- or double-seal options. For maximum sealing effectiveness, the double-seal expanding plug is recommended.
Internal Seal: Ideal when the plug must be placed at an exact location inside the tube — no external flange.
Both configurations are available in single- or double-seal options. For maximum sealing effectiveness, the double-seal expanding plug is recommended.
Important Installation Note
Always puncture the tube before installing any plug to ensure that pressure cannot build up inside the tube — preventing plugs from loosening or blowing out.
USA Industries
(800) 456-8721 · usaindustries.com
Plug Sizing Chart
Installing Tube Plugs?
Snap It® Engineered Tube Plugs
Product Selection Guide
EP Seal Part Number Chart
Select by tube I.D. and pressure rating to find your part number
| For Tube I.D.'s | Pressure Rating | ||||
|---|---|---|---|---|---|
| 120 | 150 | 120 | 150 | ||||
| (in.) | (mm) | Internal Single Seal |
Internal Double Seal |
Flanged Single Seal |
Flanged Double Seal |
| 1/2 – 5/8 | 12 – 16 | EP-IS-0.5 | EP-ID-0.5 | EP-FS-0.5 | EP-FD-0.5 |
| 5/8 – 3/4 | 16 – 19 | EP-IS-0.625 | EP-ID-0.625 | EP-FS-0.625 | EP-FD-0.625 |
| 3/4 – 7/8 | 19 – 22 | EP-IS-0.75 | EP-ID-0.75 | EP-FS-0.75 | EP-FD-0.75 |
| 7/8 – 1 | 22 – 25 | EP-IS-0.875 | EP-ID-0.875 | EP-FS-0.875 | EP-FD-0.875 |
| 1 – 1-1/8 | 25 – 29 | EP-IS-1.0 | EP-ID-1.0 | EP-FS-1.0 | EP-FD-1.0 |
| 1-1/8 – 1-1/4 | 29 – 32 | EP-IS-1.125 | EP-ID-1.125 | EP-FS-1.125 | EP-FD-1.125 |
| 1-1/4 – 1-3/8 | 32 – 35 | EP-IS-1.25 | EP-ID-1.25 | EP-FS-1.25 | EP-FD-1.25 |
| 1-3/8 – 1-1/2 | 35 – 38 | EP-IS-1.375 | EP-ID-1.375 | EP-FS-1.375 | EP-FD-1.375 |
| 1-1/2 – 1-5/8 | 38 – 41 | EP-IS-1.5 | EP-ID-1.5 | EP-FS-1.5 | EP-FD-1.5 |
| 1-5/8 – 1-3/4 | 41 – 45 | EP-IS-1.625 | EP-ID-1.625 | EP-FS-1.625 | EP-FD-1.625 |
| 1-3/4 – 1-7/8 | 45 – 48 | EP-IS-1.75 | EP-ID-1.75 | EP-FS-1.750 | EP-FD-1.75 |
| 1-7/8 – 2 | 48 – 51 | EP-IS-1.875 | EP-ID-1.875 | EP-FS-1.875 | EP-FD-1.875 |
| 2 – 2-1/8 | 51 – 54 | EP-IS-2.0 | EP-ID-2.0 | EP-FS-2.0 | EP-FD-2.0 |
| 2-1/8 – 2-1/4 | 54 – 57 | EP-IS-2.125 | EP-ID-2.125 | EP-FS-2.125 | EP-FD-2.125 |
| 2-1/4 – 2-3/8 | 57 – 60 | EP-IS-2.25 | EP-ID-2.25 | EP-FS-2.25 | EP-FD-2.25 |
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Technical Documents
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Quality-driven manufacturing process ensures excellence.
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